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Quality assurance

Operating under ISO 9001, we inspect each item from charging and melt-side chemistry to final dimensions and appearance, retaining batch records. Our external commitments are limited to our actual inspection capability.

System · Our quality system

Certifications held

This page lists only the qualifications we actually hold. All three certificates are issued by Zhongxin Liancheng Inspection and Certification (Xiamen) Co., Ltd. and valid until 16 November 2028, and the numbers and certified scopes can be checked on the official website of the Certification and Accreditation Administration of China (CNCA). If your industry requires a specific certification (automotive, pressure equipment, food grade and so on), please raise it when you enquire: we will tell you honestly what our current scope covers and make no speculative commitments.

ISO 9001

Quality management system certification
Standard GB/T19001-2016 / ISO 9001:2015
Certificate No. 10352025Q0520ROS
Scope: production of castings (hardware products, valve parts, mechanical parts)

ISO 14001

Environmental management system certification
Standard GB/T24001-2016 / ISO 14001:2015
Certificate No. 10352025E0484ROS
Scope: production of castings (hardware products, valve parts, mechanical parts) and related environmental management activities

ISO 45001

Occupational health and safety management system certification
Standard GB/T45001-2020 / ISO 45001:2018
Certificate No. 10352025S0478ROS
Scope: production of castings (hardware products, valve parts, mechanical parts) and related occupational health and safety management activities

Chemistry control

Optical emission spectrometer confirms every heat
A failed heat is not tapped and not poured
The data serves as the basis of the material certificate

Inspection records

Retained as ISO 9001 requires
Batch records trace to the specific process
Kept for at least 3 years

Export delivery

Taiwan · Japan · Europe and the US
Packaging marks per customer requirement
Customs documents and packing lists supported

Inspection Flow · QC checkpoints

Six checks, each with retained records

①

Wax pattern and assembly inspection

Patterns are checked for completeness, outline dimensions and tree welding quality. Wax from the mid-temperature and low-temperature lines is inspected against the shrinkage and process parameters of its own wax type. Defects at this stage copy directly onto the casting, so they must be caught before shell building.

②

Melt-side chemistry inspection

At charging, grade marks and heat sources are verified against the specified grade; a spectrometer tests the chemistry of each heat and metal failing chemistry is not poured. This is the key control point for material assurance.

③

Heat treatment record verification

Annealing follows the process curve required by the material and drawing, and curve records are retained one-to-one against furnace charges for later traceability.

④

First article and in-process machining inspection

Critical dimensions are confirmed on the first article before batch machining, with sampling during production so deviations are corrected before they spread within the batch.

⑤

Final dimensional and visual inspection

Critical dimensions are checked against the drawing with general-purpose gauges, and every finished part is visually inspected, rejecting surface defects and out-of-tolerance pieces.

⑥

Pre-shipment check

Quantity, marking, packaging and accompanying documents are all checked before release; for export orders the packing list and customs documents are prepared at the same time.

Lab · Inspection equipment

Inspection equipment and capability range

The table below lists only the inspection methods actually in use. Items we do not own are stated plainly as "arranged through third-party testing", and we make no commitment beyond our real capability at quotation stage.

Inspection itemEquipment / methodCapability
Chemical compositionDirect-reading optical emission spectrometerEvery heat analyzed on the melt side and judged against the grade; the data underpins the material certificate
Critical dimensionsCalipers, micrometers, depth gauges, height gauges, plug gauges, thread gaugesEach critical dimension marked on the drawing is checked item by item; batch machining starts after first article approval
Appearance qualityVisual + re-inspection after grindingSurface defects checked piece by piece; porosity, sand inclusions, cracks and out-of-tolerance parts are rejected
Mechanical propertiesPer drawing and standard requirementsAnnealed condition recorded by batch; tensile, impact and similar reports are arranged as third-party testing
Internal defectsNot part of routine capabilityIf X-ray or ultrasonic testing is needed, please state it when ordering; we can arrange a third-party testing body and agree the cost and lead time
Leak tightness / pressure testPrepared to order requirementsValve parts often require this; test conditions and acceptance criteria are confirmed together at quotation stage
Third-party testingTesting submitted to SGS / CTI and similar bodiesWe support third-party submission; cost and lead time must be agreed at the quotation stage
On-site view of the spectrometer room, a benchtop optical emission spectrometer with high-purity argon cylinders
ISO 9001Quality management system
Commitment · Quality promises

How quality responsibility is
borne, and the response time

The four items below are what we can carry out today and are willing to write into the sales contract. Quality responsibility follows the written agreement, not promotional wording.

Material delivered to grade
Spectrometer analysis on every heat; no pour if the chemistry fails, and we can issue a material certificate for the batch.
Process issues handled by one party
Casting and machining sit under one responsible party, so dimensional deviations or surface defects feed straight back to the process side for correction, without the customer coordinating between suppliers.
Inspection records kept with each batch
Records are kept as ISO 9001 requires, so a dispute can be traced back to the exact step.
Complaints answered within 24 hours
We give a preliminary action plan within 24 hours of a quality objection; batches confirmed as our responsibility are replaced, returned or reworked per the contract.

Sample inspection records and certificate templates available on request

If you need to see sample batch inspection records or a material certificate template for a supplier evaluation, please say so when enquiring and we will provide them in advance. Drawings and technical conditions are best submitted through the enquiry form or by email.

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